HR DD11 Perforated Sheet

Hot-rolled Mild Steel Perforated Sheet in Prison Specification

Perforated 4mm HR (Hot Rolled) DD11 Grade Mild Steel in "prison spec" is a heavy-duty security sheet metal engineered to balance extreme physical impact resistance, anti-ligature safety, and high metalworking formability.

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This material combines a hot-rolled, heavy-gauge (4mm) mild steel plate with DD11-grade ductility and a precision security perforation pattern (as per EN 10111 standard). 

While standard architectural perforated sheet metal typically relies on thin 1mm–2mm gauges, this 4mm hot-rolled sheet provides vastly improved resilience against blunt force and leveraging attacks, making it capable of serving as a physical barrier in high-vulnerability environments—such as cell door vision panels, custodial ventilation grilles, radiator covers, and secure ducting. Available for immediate delivery at a highly competitive price.

The perforations are strictly limited in size to ensure that they can't be used to pass contraband or secure a ligature.

One of the key benefits of this material is its cost-efficiency, as it offers structural security and compliance at a fraction of the material and machining costs of hardened alloy plate.

Prison
Hr dd11

Characteristics & Key Strengths

Characteristics

Despite its heavy grade and strength, DD11 is very easy to fabricate, with the following characteristics:

  • Cold bending & forming
  • Welding without pre-heating or heat-affected zone embrittlement
  • Cutting & machining
  • Secondary CNC punching without excessive burring or micro-tears
  • Readily accepts a wide range of finishing and surface treatments

Prison Specification

In institutional environments (such as Ministry of Justice (MoJ) facilities, police custody suites, and secure psychiatric units), material requirements extend beyond simple strength:

  • Contraband & Weapon Prevention: Small perforation sizes prohibit passing concealed items—such as razor blades, drugs, or makeshift tools—between secure and non-secure zones.
  • Anti-Ligature Apertures: The hole diameters and pitch are tightly restricted. This prevents string, shoelaces, or contraband wire from being threaded through the openings to anchor a ligature.
  • Deburred & Smooth Edge Finish: The specification requires complete removal of punch flash and sharp internal edges. Perforations must be smooth to ensure inmates cannot use internal hole margins to shred fabric or cause self-harm.
  • Heavy 4mm Wall Mass: Standard perforated sheets bow or collapse when levered with smuggled objects or struck repeatedly. The 4mm thickness ensures structural rigidity across larger frame openings.

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