Range
Product Form | Size Range |
---|---|
Round Bar (Hard) | 1⁄2" - 1" |
The addition of sulphur to the copper creates Cu2S copper sulphide within the microstructure that acts as a chip breaker and forms the basis of the free machining capacity.
The free cutting properties of sulphur copper combined with its high retention of electrical and thermal conductivity values (usually only associated with purer coppers) enables its use in a wide variety of applications.
CW114C can also be machined at much higher speeds with lower tool wear, giving machinists and designers a more cost effective product.
Sulphur copper is de-oxidised during its manufacture by adding phosphorus, and as a result the material offers a freedom from hydrogen embrittlement. Other benefits of CW114C are high corrosion resistance, a very good formability and can be joined easily by soldering.
Product Form | Size Range |
---|---|
Round Bar (Hard) | 1⁄2" - 1" |
Chemical Element | % Present |
---|---|
Sulphur (S) | 0.20 - 0.70 |
Copper (Cu) | Balance |
Mechanical Property | Value |
---|---|
Tensile Strength | 250-360 N/mm2 |
Elongation A | 7-2 % |
Hardness Vickers | 65-130 HV |
Physical Property | Value |
---|---|
Density | 8.94 g/cm³ |
Thermal Conductivity | 347 W/m.K |
Melting Point | 1079 °C |
Process | Rating |
---|---|
Oxy-acetylene welding | Not Recommended |
Gas-shielded arc welding | Not Recommended |
Soldering | Excellent |
Brazing | Good |
Resistance Welding | Not Recommended |
CW114C has a machinability index of 80% (free-machining brass sets the standard with a value of 100%) and is superior to pure copper in all applications where products are drilled, turned or machined.
Efficiency on both manual and automatic product lines can be several times higher than that of pure copper which has an index of 20%, and also results in much lower tool wear. In addition, the surface finish of these alloys is superior to that of pure copper. A good surface finish is important in plating and soldering and in MIG welding nozzles, as a smooth surface resists spatter build-up.
The reason for the good machinability is explained by the microstructures which show tiny particles of Cu2Te in CuTeP and Cu2S in CuSP in the copper matrix. These act as chip breakers leading to short chips, which fly off quickly, allowing a much higher machining speed than is possible with pure copper and resulting in a more cost-effective product for the designer.
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